Monday, March 25, 2013

Mileage

I think I started last week with around 435 km on the odometer. I did a test ride Saturday afternoon, rode to church on Sunday, rode to work every day except Friday, and rode Saturday morning. I ended the week at 510 km.

I didn't realize I'd ridden it so little in the past three years, to have only accumulated 270 miles. I'm enjoying  putting some real mileage on it now.

75km is about 46.6 miles.
My 350Z averages 17 miles/gallon of premium in the city.
46.6 miles / 17 mpg = 2.7 gallons
2.7 gallons * $3.50 a gallon = $9.59 I would have spent on premium gasoline last week.

How much I spent on electricity because of the bike last week is another question I'd like to answer. Since my employer is giving me fuel for free, it's not much.
-Colby


Saturday, March 16, 2013

Overall Status

I wasn't able to get the bike ready and safe to ride on Friday. Here are recent pictures:



Chain isn't installed in these pictures, but that's done now. Rear reflector, a bit more inspecting and then I can start test riding it a bit.
-Colby

Sunday, March 10, 2013

Turn Signal Circuits

I finally finished wiring up the turn signals. The rear ones are new, so no big deal. The front ones are not new, but used numerous connectors and different colored wires for just two simple circuits. I cleaned all that up, and in the process, found a really confounding and interesting issue.

After wiring everything up, I found all four turn signals blinked together when I signaled left or right. Furthermore, I have a single turn-signal indicator bulb in the dash. It is supposed to be lit when either the left or right signal is active. The indicator bulb in the dash did not appear to light at all (it was lit but extremely dim). This perplexed me for hours. I diagnosed all I could, but all the while, I knew I'd been careful not to alter any circuits in the harness re-work. Plus, there is a "winker" module involved which makes it difficult to absolutely figure out because it is a black box to me. In the end, my Dad and I worked out that the circuit for the indicator bulb in the dash must have been designed only with incandescent turn signals bulbs in mind. Something about all the turn signals using LEDs changed the behavior of the module or removed a circuit this indicator relied on.

For now, I have removed the indicator. The winker module beeps so loud, the dash-bulb is pointless anyway. The LED turn signals blink correctly and at their normal speed. Perhaps when I diagram the entire wiring harness (should have already done that), I'll figure out what exactly caused it and maybe a way to keep the indicator bulb.

I'm charging the batteries now, so that leaves...
  • final coats of paint to tail light panel
  • adjust winker module mounting
  • Clean sprockets / chain
  • Full road-worthiness inspection, test ride
One a day and I can ride on Friday. =)
-Colby

Saturday, March 9, 2013

Tail Light Fabrication (5/5)

Lots of mud and lots of sanding produced this:


Several primer coats and more sanding:


Also accomplished a few other things recently.
  • tested out wiring harness for the first time since the re-work.
  • Added tail lights to wiring harness.
  • made plastic washers for new tail light panel.
  • Adjusted license plate bracket
I'm on a 3 phase plan now.
  1. Get the bike running and start riding it to work
  2. Install chargers so I can charge while at work
  3. Install retractable extension cord

Todo for phase 1:
  • charge batteries
  • add final coats of paint to tail light panel
  • finish re-wiring front blinkers 
  • adjust winker module mounting
  • Clean sprockets / chain
  • Full road-worthiness inspection, test ride